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UHPC & GRC Complex Architecture Manufacturing
A Global Benchmark in Smart Architectural Fabrication
2025-11-24 15:57:37
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The core essentials of jointing treatment between GRC exterior walls and door/window openings are "joint sealing, waterproofing and anti-seepage, deformation resistance, and precise installation," requiring triple safeguards through structural optimization, material compatibility, and process standards. Leveraging project experience including the Guangxi New Media Center and Sanya Yingbin No. 1, Qinglong has achieved a joint leakage rate of ≤0.5% with no cracking or deformation issues.
I. Joint Structural Design: Building a Solid Foundation for Waterproofing and Deformation Resistance
Structural design is the core of jointing. Tongue-and-groove joints: GRC panels have tongue-and-groove grooves reserved (depth ≥20mm) into which door/window frames are inserted, extending the waterproofing path; Qinglong coats the inner walls of its tongue-and-groove grooves with a waterproof coating, improving waterproofing performance by 40%. Expansion compensation: an 8-12mm gap is reserved between GRC panels and door/window frames and filled with elastic material; Qinglong's elastic cushion layer is 5mm thick with a compression deformation rate ≥30%, absorbing thermal expansion and contraction. Drip line design: a drip line (width ≥15mm, thickness ≥5mm) is formed on the GRC panel along the upper edge of the opening to prevent rainwater from streaming down and seeping in; Qinglong's drip lines are integrally formed with no splicing gaps. Drainage optimization: drainage holes (diameter 8-10mm) are reserved on both sides of the opening at spacing ≤500mm; Qinglong's drainage holes feature an anti-clogging design.
II. Material Compatibility and Process Standards: Precise Implementation
Materials and workmanship ensure joint quality. Sealing materials: neutral weather-resistant silicone sealant (elongation ≥500%) is selected for compatibility with both GRC and door/window frame materials; Qinglong's sealant resists UV aging for 1000 hours without cracking. Anti-corrosion treatment: anti-corrosion isolation pads are placed between metal door/window frames and GRC to prevent electrochemical corrosion; Qinglong's isolation pads offer corrosion resistance for up to 20 years. Surface cleaning: dust and oil are removed from joint areas and surfaces kept dry; Qinglong cleans with alcohol before construction, achieving 99% cleanliness. Installation precision: laser positioning is used for door/window frames and GRC panels with verticality deviation ≤2mm; Qinglong achieves installation precision of ±1mm, avoiding uneven stress.
III. Qinglong Project Practice and Technical Advantages
Real-world cases verify the treatment results. Guangxi New Media Center: double-curved GRC exterior walls joined with irregular door/window openings, with joints optimized through BIM simulation and 10mm expansion joints reserved—no leakage in 6 years of use. Sanya Yingbin No. 1: door/window opening joints in a coastal area, using a "tongue-and-groove + double sealing + drainage holes" solution—no abnormalities despite typhoons and rainstorms. Technical advantages: Qinglong participated in drafting the GRC Building Application Technical Standard, with joint node design incorporated into the specification. Standardized processes: Qinglong provides a Joint Treatment Construction Manual specifying structural, material, and workmanship requirements; its construction teams receive specialized training, achieving a 100% pass rate for joint treatment. Quality commitment: joints carry a 5-8 year warranty covering leakage, cracking, and other issues, with free maintenance during the warranty period.