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UHPC & GRC Complex Architecture Manufacturing
A Global Benchmark in Smart Architectural Fabrication
2025-11-19 17:52:52
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Leveraging advantages such as 3D visualization and data collaboration, BIM technology runs through the entire process of GRC engineering projects—design, production, construction, and operation & maintenance—significantly improving project efficiency and quality. Drawing on the BIM application case of the Shenzhen Pingshan High-tech Zone Comprehensive Service Center, Qinglong analyzes the core application scenarios and practical value.
I. Design Stage: Precise Modeling and Scheme Optimization
Digital modeling lays the foundation for the project and mitigates design risks. 3D visual modeling: BIM software is used to build 3D models of GRC components and the main structure, precisely presenting complex shapes such as double-curved and hollowed-out forms and intuitively displaying the design effects. Qinglong achieved precise modeling of one thousand double-curved GRC panels in the Guangxi New Media Center project; Clash detection and optimization: Clash detection is performed between GRC components and structures such as rebar and pipelines to identify design conflicts in advance, with a clash detection accuracy of 99%, avoiding later rework; Parametric design: Parametric-driven adjustments to GRC component dimensions and shapes enable rapid response to design changes, improving design efficiency by more than 40% and reducing the adjustment cycle for complex shapes from 15 days to 5 days.
II. Production Stage: Data-Driven and Precise Manufacturing
Digital data transfer improves production precision and efficiency. Production data export: Data such as GRC component dimensions, materials, and process parameters from the BIM model are directly exported to production equipment, enabling automated CNC cutting and mold machining, with production errors controlled within ±0.5mm; Component numbering and management: Each GRC component is assigned a unique number, linking the BIM model with production schedule data to achieve full-process production traceability. Through this method, Qinglong achieved a 100% pass rate in component production; Mold design assistance: Mold machining drawings are generated directly from the BIM model to guide precise CNC machining, shortening the mold machining cycle by 30%, especially suited to the complex mold fabrication of double-curved GRC panels.
III. Construction Stage: Visual Management and Precise Installation
Intelligent construction control ensures safe and precise installation. Construction simulation and planning: BIM technology simulates the entire process of GRC component hoisting and assembly, optimizing construction sequences and hoisting paths to avoid on-site conflicts. Through simulation optimization in the Shanghai Xinghewan project, Qinglong improved construction efficiency by 50%; On-site positioning guidance: BIM + laser positioning technology maps component position data from the model onto the construction site, guiding installers to position precisely, with installation errors within ≤±1mm; Schedule and quality control: Construction schedule and quality inspection data are entered into the BIM platform for real-time monitoring of project progress. Quality issues can be traced to specific components and responsible persons, reducing construction rework by 80%.
IV. Operation & Maintenance Stage: Full Life-Cycle Management and Services
Digital operation and maintenance extends project service life and reduces maintenance costs. Component information management: Information such as GRC component maintenance cycles, material properties, and inspection records is entered into the BIM model to establish full life-cycle archives, facilitating planned regular maintenance; Fault warning and repair: The BIM platform is linked with sensor data to monitor the stress and deformation status of GRC components in real time, providing early warning of potential faults. Qinglong provides BIM O&M platforms for large projects, shortening fault response time to within 24 hours; Renovation and refurbishment: During later project renovations, scheme design is based on the existing BIM model to avoid secondary damage to existing GRC components, improving renovation efficiency by more than 60%.